Pengetahuan Dasar Prototipe PCBDiposting pada 2020-07-08
Perangkat prototipe PCB is a model or sample of the final PCB appearance and function. PCB prototype or low-cost PCB prototype is a small device used to connect electronic components to ensure the smooth operation of the product. This process determines whether the proposed PCB design will perform as expected, thereby revealing any possible defects and thus enabling the designer to make any necessary changes. At this stage, any other improvements or alternatives that the designer may think of are also introduced. The mass production of any new product is inseparable from the PCB prototyping service and cannot simply be started without the prototype design stage.
PCB prototype design does not necessarily find any defects, because sometimes the design is perfect. After the PCB prototype board is completed, the electronic components of the product will be connected into a PCA (printed circuit assembly), which is usually completed with the help of soldering. The manufacturer or customer can then provide their opinions on thePCB and other suggestions/improvements they may have. PCB prototype service designers should always be prepared for any possible outcome, so any rework at this stage should not be considered as an additional cost. Bypassing prototype design and participating in the mass production of prototipe PCB boards will only make it fail, and it will definitely be catastrophic in terms of wasting energy, time and money.
Berikut ini adalah tahap umum dari pembuatan prototipe PCB
Yang pertama disebut pengujian papan tempat memotong roti atau bukti prinsip. Ini akan memeriksa apakah logika di balik papan prototipe PCB dapat dicapai. Langkah selanjutnya adalah memeriksa dimensi (dimensi yang disukai) dari papan prototipe PCB yang diharapkan. Setelah tahap ini, model visual dibuat, dan jika disetujui, tahap akhir fungsi dan tampilan dimulai. Pencapaian yang dicapai saat ini paling mendekati papan prototipe PCB yang sebenarnya. Secara umum, dalam desain prototipe PCB, simulasi arus di papan sirkuit dan keadaan sirkuit adalah dua proses terpenting. Komponen dan bahan aktual untuk model atau prototipe akhir hanya dapat diimplementasikan sebelum sistem simulasi berfungsi sesuai kebutuhan.
Advances in technology and computerization have paved the way for public convenience to produce PCBs/s worldwide. Prototyping is a modern system used to cost-effectively manufacture PCB boards, mainly the main electronic components.
Actively bring in PCB prototype manufacturers. Prototypes are not ordinary products. Like photocopiers, users can easily use them. PCB prototype boards need to be researched before use. As a modern, reasonably priced project and investment, it takes a lot of experience to judge the equipment before acquiring it.
PCB milling system
If the company is involved in mass production, the first process is to make a master copy before it is checked, it can be continued to the next step of producing millions. Adopting PCB milling system, as it ensures the speed of creation and testing, it reduces the tedious traditional process.
Compared with chemical etching –no chemicals. PCB milling is done cleanly by subtractive methods without involving the use of chemicals. Cut the circuit board to remove the copper part. The speed of completing the task is precisely controlled by the user.
Compact –Imagine a machine that handles multiple complex tasks of milling, drilling, milling, and other special processes, where the tasks are all completed by the prototype machine. The only additional item required to operate the equipment is the use of industrial vacuum cleaners for backup for maintenance. Compactness can be achieved during the setup process, which is also part of the training required to handle prototypes.
Mechanism –PCB prototype manufacturing is a precision-controlled device with a high degree of mechanical manufacturability. It involves a drive system that is fully manipulated by design components. Once proposed, everything depends on the integration of the user and the software, coordinating the movement of the head in its coordinates (x, y and z). It is computerized so that the repeating process is error-free.
Safety –High complexity designed to use small bits. For wiring, it has been customized according to the rigidity of the application. However, for safety reasons, users need to wear protective glasses for the eyes. The tiny dust emitted must be vacuumed all the time.
Prototype production is a time-limited process and should spend the least amount of time for the actual prototype manufacturer. Companies that provide PCB prototype services may also participate in pembuat prototipe PCB. Therefore, these companies strive to develop high-quality/perfect prototypes. Advances in technology and more computerization have accelerated the process of prototyping and manufacturing PCBs, and made them as error-free as possible. Therefore, it is wise to choose prototype manufacturers with the latest technology. This function will ensure that the error range is almost zero, avoid the use of harmful chemicals, and the PCB size is as small as possible, but they are also required by modern electronic equipment.
Kingford has many years of experience enough to effectively use prototype equipment. It makes manufacturing safe, simple, efficient and beneficial. It is best to upgrade the technology by using computerized equipment.