How the Internet of Things PCBA Would Impact PCB Manufacturer?

Posted on 2020-10-02

What Influence Does the Internet of Things have on PCB Manufacturer?

The Internet of Things PCBA technologies have just started to realize their massive potential. The rapid growth of the Printed Circuit Board has forced the manufacturers to come up with more effective and efficient solutions.

In order to meet the demand of the modern, compact electronics, the manufacturers need to design and develop sophisticated Printed Circuit Boards. Below, is how the continuous widespread of the Internet of Things in the industrial and commercial sectors is propelling innovation in the PCB design and developing procedure.

The Impact of the Internet of Things PCBA on PCB Manufacturer

Increased Demand for Smaller Devices

Since the main objective of the Internet of Things is to expand the computing power ubiquitously. Today, IoT devices are either mobiles or they are the ones located at the network’s edge. It means that these devices are extremely lightweight and small.

They are durable and easy to embed within other devices. In some cases, you might have to place them on top of other equipment. They range from fitness trackers to smart factory machinery. The main objective here is space.

For this purpose, the PCB manufacturers need to use other than the conventional Printed Circuit Boards. A good option is the High-density Interconnect Printed Circuit Board. These PCBs have the ability to meet the demands of modern, complex, and complicated devices.

The PCBs are have densely packed wiring, capture pads, laser vias among other features. What more is that HDI PCB takes less time in development. The potential drop in the production timeline adds more to its value.

Internet of Things PCBA

Improved Durability Via Mobile Computing

In addition to managing the space effectively, it is important for the IoT devices to be durable as well as flexible. Their bending and flexing ability should be among their strongest points.

After all, the equipment present in industrial workstations should have the ability to withstand vibration, shock, and similar harsh forces. The same rule applies to the material and assembly handling machines.

Military, Drones, gas, and oil technology requires robust and sturdy equipment. Thus, the Printed circuit boards need to ensure that they have the ability to withstand extreme environments as well as other conditions.

According to the market experts, there is an anticipation of an annual growth rate of steady 7.9% for sturdy and robust electronic devices. This growth rate will stay either stay consistent or increase by 2024.

Rigid-Flex Printed Circuit Board

At the moment the rigid-flex Printed Circuit Boards are the most popular ones in terms of achieving durability for the Internet of Things PCBA devices. The reason being, that these consist of several smaller boards joined via flexible wiring to achieve effective results.

Dielectric Film that is derived from fluoropolymers, polyamide, and polyester is among the most common material substrate that you will find in Flexible PCBs.

Due to Flex-Rigid Printed Circuit Boards, the designers are able to achieve lower weight and thickness in the end-product. The reason being, these Printed Circuit Boards permit 3D interconnection assemblies.

The enhancement in Flex-Rigid and flexible Printed Circuit Board designs would allow the products to incorporate a wide range of functionalities and features. It may include medical devices PCB, clothing, textiles, packaging, and several others.

Internet of Things offers Quality Controls and Traceability

Thanks to all the technological advancements and sophisticated devices, the world has become centralized. It is very well interconnected now. Therefore, the electronics global market is in need of a better and refined quality control and traceability approach.

One example is the Military of the United States. In recent times, they admitted that roughly 15% of their products can be traced back to the counterfeiters in their supply chain. As per the Corporate Service Company report, about 148 million substandard mobile or counterfeit devices change hands per year.

These kinds of trends can pose a great threat to the longevity of a product as well as cybersecurity. The modern PCB Internet of Things PCBA manufacturers is optimizing the way in which they validate the design and other parts of the PCB.

One such method is to incorporate an encoded identity onto the physical layer of every Printed Circuit Board. Each layer would correspond to the other using cryptography. This means it is would be impossible to develop a counterfeit.

This is way more than the simply barcode identifier present on the top layer of the Printed Board. On the contrary, it is an extremely complex process.

Likewise, the quality control processes are evolving as well. Even though the Printed Circuit Board manufacturers tend to use deceptively simple tools. For instance, or stainless-steels basket for the curing process or the cleaning process.

With these kinds of processes, it is impossible to keep a check on the counterfeiters. They need to come with something more sustainable and effective. There need to be standardized processes such as the MIL-STD-883 and the IPC-A-600.

IPC-A-600 (Internet of Things PCBA)

This method defines the standards to find any physical defects in a Printed Circuit Board. Therefore, the manufacturers need to incorporate the standard to ensure the quality of the Printed Circuit Board.

MIL-STD-883 (Internet of Things PCBA)

This standard includes the guidance regarding the chemical formulas that the manufacturer would use n order to test the Printed Circuit Board marking. In addition, they have the identifiers that indicate that there has been a fabrication.

Reliability and Power Consumption for Internet of things

The modern ubiquitous computing is always-on computing. It means that there would be devices that are turned out around the clock. This leads to another important consideration, the consumption of power.

Since the IoT devices are always connected to other devices or networks, thus they need to have efficient power-consuming Printed Circuit Boards. For this particular purpose, the Internet of Things PCBA manufacturers need to come up with robust PCBs.

They need to ensure that while the Printed Circuit Boards are maintaining optimal functionality, they should also use the power or battery life effectively.

Importance of Internet of Things PCBA

The development in the IoT technologies will lead to innovation in the design of Printed Circuit Boards. We understand how important it is to have PCBs that are not only reliable but also efficient. Our years of experience allow us to design and develop Printed Circuit Boards that would meet the demands of the modern IoT devices.

For more information, feel free to Contact Us Today.